Combustible Dust Testing

实验室测试以量化灰尘爆炸和反应性危害

Flammable Gas & Vapor Testing

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

化学反应性测试

实验室测试以量化反应性化学危害,包括材料不兼容,不稳定性和失控的化学反应的可能性

DIERS Methodology

Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods

Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safety handle the effluent discharge from an overpressure event

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

UN-DOT

符合运输和存储规定的危险材料的分类

Safety Data Sheets

开发关键的安全数据以包含在SDS文档中

Biological

Model transport of airborne virus aerosols to guide safe operations and ventilation upgrades

Radioactive

Model transport of contamination for source term and leak path factor analysis

Fire Analysis

Model transport of heat and smoke for fire analysis

易燃或有毒气体

在过程中运输易燃或有毒气体

OSS咨询,绝热和反应量热法和咨询

现场安全研究可以帮助识别爆炸性和化学反应危害,从而确定适当的测试,模拟或计算以支持安全规模

机械,管道和电气

Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid flow, electric power systems

电池安全

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Hydrogen Safety

测试和领事ting on the explosion risks associated with devices and processes which use or produce hydrogen

用过的燃料

Safety analysis for packaging, transport, and storage of spent nuclear fuel

退役,净化和补救(DD&R)

在生产或使用放射性核材料的设施中,安全分析以支撑退役过程

实验室测试和软件功能

Bespoke testing and modeling services to validate analysis of DD&R processes

核概述

我们的核服务集团因全面评估而被认可,以帮助商业核电站有效运作并保持合规性。

Severe Accident Analysis and Risk Assessment

Expert analysis of possible risk and consequences from nuclear plant accidents

Thermal Hydraulics

Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions

Environmental Qualification (EQ) and Equipment Survivability (ES)

Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions

实验室测试和软件功能

Testing and modeling services to support resolution of emergent safety issues at a power plant

Adiabatic safety calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment (DSC/ARC supplies, CPA, C80, Super Stirrer)

产品and equipment for the process safety or process development laboratory

弗斯特

紧急救济系统设计软件,以确保安全处理反应性化学品,包括考虑两相流量和失控的化学反应

FATE

设施建模软件可以机械地跟踪热量,气体,蒸气和气雾剂的运输,以进行多房间设施的安全分析

Blog

我们经验丰富的团队可以使您了解最新的流程安全开发。

流程安全通讯

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.

资源

拥有超过40年的行业专业知识,我们拥有丰富的流程安全知识。

最近的帖子

Safe Packaging of Chemically Reactive Radioactive Waste

发表 Fauske团队on 12.18.18

James P. Burelbach博士,Elizabeth J. Raines和Martin G. Plys,SCD,Fauske&Associates,LLC

INTRODUCTION

Fauske-&-Associates,-LLC-Test-Cell-1在化学过程中,台式尺寸的热危害测试是一种有效的方法,可以快速收集关键安全数据以进行过程扩大和变更管理。

These accepted test methods are directly relevant to the packaging, transport, and storage of radioactive waste that is or can become chemically reactive.

For chemically reactive waste streams it is vital to identify safe temperature and pressure conditions and to quantify adiabatic heat and gas generation rates in order prevent or accommodate thermal instability within the waste package or storage facility.

有机硝酸盐实验(ARSST)

High level waste streams can include organic-bearing sludge and salt cake waste. Organic complexants like sodium acetate along with oxidizers like sodium nitrate present the potential for spontaneous runaway chemical reactions (thermal instability).

以下数据是在1°C/min加热的模拟氧化剂混合物中的20.5%乙酸钠(6%的有机碳或TOC)。这些数据显示在200°C下的显着放热活性,在300°C下“点火”。

chemical reactive waste失控的化学反应

Ammonium nitrate is another common oxidizer that has been involved in large scale industrial disasters and is potentially explosive when mixed with organic fuel. The data below illustrate the effect of a small amount of organic contamination (polyethylene scrap).

large scale industrial disaster

ADIABATIC CALORIMETRY TOOLS排气尺寸套件2

VSP2™ (Vent Sizing Package 2)

  • Up to 100 ml sample size
  • 不锈钢,螺丝钉或玻璃衬里的测试单元
  • 压力平衡
  • Closed cell testing gives direct vapor pressure
  • Strong mixing suitable for two-phase or slurries
  • 适合污染研究的规模
  • 缩放适合测试剂量或采样
  • Test setup takes about 2 hrs

COMMON FEATURES

  • Test solids or liquids (magnetic stirring)
  • 轻量级测试单元à低热惯性
  • 测试细胞热容量<<样品热容量
  • “ phi-factor”接近统一〜1.05至1.1
PHI因子测试
  • Evolved heat is not lost to the container (or the environment) but increases the sample temperature

共同的好处

  • Data are directly scalable
  • 测量绝热温度升高(ATR)
  • Measure temperature rise rate dT/dt = f(T)可扩展的温度数据
  • Measure pressure rise rate dP/dt = f(T)
  • Infer molar gas generation rate
  • Kinetic modeling

常见的应用程序

  • 紧急排气尺寸(缓解压力)
  • Safe storage temperature
  • 安全包装/容器尺寸
  • 最高率(TMR)的时间
  • Temperature of no return (TNR)
  • 自加工分解温度(SADT)

ARSST™(高级反应性系统筛选工具)高级反应系统筛选工具

  • Up to 10 ml sample size
  • 缩放适合热筛选(识别能量反应)
  • 通常打开细胞测试
  • Scale suitable for large rates of gas generation (decomposition)
  • Scale suitable for operation in a glove box or hot cell
  • Test setup takes about 20 min

“红油”实验(VSP2)

用浓缩硝酸饱和(HNO3)饱和的三丁基磷酸(TBP)可以在溶剂提取系统蒸发器和水箱中形成两层有机/水性形态。有机相反应于放热,在某些条件下可能导致热失控

(e.g. Tomsk-7 reprocessing plant explosion in Russia, 1993).

Red Oil Experiment红油温度红油自热速率红油自热速率experiment

结论

有机硝酸盐实验

  • 氧化剂(例如硝酸钠或硝酸铵)中的有机污染会导致Arrhenius失控反应,然后是波浪状“繁殖反应”
  • 热危害测试可以识别反应传播所需的最小TOC,并且观察到的动力学为安全包装和存储提供了技术基础

红油实验

Two separate exotherms were observed

  • The 1st exotherm at 80 °C is mild (< 1 °C/min)Test cell heat rates
  • Tempering (under atmospheric pressure) occurs at about 100 °C due to evaporation of dissolved water
  • The 2nd exotherm (two peaks) is stronger (< 10 °C/min)
  • 对于较低的HNO3浓度或在存在分解产物(例如丁基丁酸)的情况下,峰值速率降低了,但活化能(从DT/DT斜率推断)是不变的
  • 在“封闭电池”配置中(例如,如果过程容器通风孔被关闭或堵塞)不会发生,并且压力构建
  • Closed cell self-heat rates increase exponentially to 1000 °C/min
  • The Tomsk-7 accident can be explained by a combination of weak tempering and insufficient venting capacity

遏制船

REFERENCES

Burelbach, J. P., & Theis, A. E. (2005). “Thermal Hazards Evaluation using the ARSST,” 3rd Intl. Symposium On Runaway Reactions, Pressure Relief Design, and Effluent Handling, Cincinnati.

Epstein, M., et al. (2008). “Thermal Stability and Safe Venting of the Tri-n-Butyl Phosphate-Nitric Acid-Water (‘Red Oil’) System—II: Experimental Data on Reaction Self-Heat Rates and Gas Production and their Correlation,” Vol. 163, Nuclear Technology, Aug.Ibid, “III: Predictions of Thermal Stability Boundaries and Required Vent Size.”

Subscribe to Blog

Topics:runaway reactions,chemical process,thermal hazard,chemical,radioactive waste

cta-bg.jpg

我的灰尘可燃吗?

A Flowchart To Help You Decide
现在下载