Combustible Dust Testing

Laboratory testing to quantify dust explosion & reactivity hazards

Flammable Gas & Vapor Testing

实验室测试以量化蒸气和气体混合物的爆炸危害

Chemical Reactivity Testing

实验室测试以量化反应性化学危害,包括材料不兼容,不稳定性和失控的化学反应的可能性

DIERS Methodology

Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods

Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

压力减轻尺寸只是第一步,安全处理过压事件的废水排放至关重要

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

未点

符合运输和存储规定的危险材料的分类

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Biological

Model transport of airborne virus aerosols to guide safe operations and ventilation upgrades

放射性

污染的模型传输用于源项和泄漏路径分析

Fire Analysis

Model transport of heat and smoke for fire analysis

Flammable or Toxic Gas

在过程中运输易燃或有毒气体

OSS咨询,绝热和反应量热法和咨询

现场安全研究可以帮助识别爆炸性和化学反应危害,从而确定适当的测试,模拟或计算以支持安全规模

Mechanical, Piping, and Electrical

工程和测试以支持安全的工厂操作,并为传热,流体流,电力系统的问题开发解决方案

Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

氢安全

测试和咨询与使用或生产氢相关的设备和过程相关的爆炸风险

Spent Fuel

用于包装,运输和存储用过的核燃料的安全分析

Decommissioning, Decontamination and Remediation (DD&R)

Safety analysis to underpin decommissioning process at facilities which have produced or used radioactive nuclear materials

实验室测试和软件功能

Bespoke testing and modeling services to validate analysis of DD&R processes

核概述

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Severe Accident Analysis and Risk Assessment

Expert analysis of possible risk and consequences from nuclear plant accidents

Thermal Hydraulics

测试和分析以确保关键设备将在不利的环境条件下运行

Environmental Qualification (EQ) and Equipment Survivability (ES)

测试和分析以确保关键设备将在不利的环境条件下运行

实验室测试和软件功能

测试和建模服务以支持电厂解决紧急安全问题的解决

绝热安全热量表(ARSST和VSP2)

低热惯性绝热热量计,专门设计用于提供对安全过程设计至关重要的直接可扩展数据

Other Lab Equipment (DSC/ARC supplies, CPA, C80, Super Stirrer)

产品and equipment for the process safety or process development laboratory

FERST

紧急救济系统设计软件,以确保安全处理反应性化学品,包括考虑两相流量和失控的化学反应

FATE

Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities

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Recent Posts

5 Things Every Plant Manager Needs to Know About Combustible Dusts

发表 Zachary Hachmeister在05.08.19

By Zachary Hachmeister, Chief Operating Officer, Fauske & Associates, LLC

可燃的尘埃云Combustible Dust is Fuel

这可能听起来很明显,但这真的很重要。You need to think of dust deposits on surfaces or dust leakage from equipment as uncontrolled fuel in your facility. This, of course, is only true for dusts that are combustible. The reason this is so important is that it will help shift you and your employees’ perspective on dust from a nuisance that reflects a lack of cleanliness to a potential hazard that is putting you, your co-workers, and your assets at risk. (This slight shift in perspective can translate to an increased awareness of combustible dust hazards and by doing so, can help you identify where dust is escaping from your process into your facility for bettercombustible dust control.)

保持干净

如果汽油溢出,则会立即危害。易燃蒸气迅速散布在整个区域,如果它们与点火源接触,则可能会发生爆炸或闪火。如果没有点火源,则燃料会蒸发,易燃气氛消散,直到危险不再存在为止。固体燃料(例如可燃灰尘)有所不同,因为它们需要物理去除。希望这是通过安全清洁实践来实现的。但是,如果不触及,材料将容易受到其他可能导致灾难性爆炸的分散手段的影响。

Take Control at Transfer Points

The dust that has escaped the confines of your process, a.k.a. fugitive dust, typically originates from unconfined dust generating operations that are not properly ventilated. Transfer points in particular are susceptible as many processes use a series of conveyors, screws, and hoppers to move material from one part of the process to another. Often there is a short distance of free fall where the material is suspended as it changes elevation. Cutting and grinding operations are a couple of other common sources that come to mind as well. Enclosing, or partially enclosing and providing industrial ventilation for these dust generating operations can greatly reduce the amount of fugitive dust in your facility. Though the equipment comes at a price, a cost savings can also be recognized from the reduction in man hours needed for housekeeping activities.

Contain and Mitigate

Taking control of dust that is escaping your process through proper industrial ventilation design and employing good housekeeping measures to keep your facility clean can greatly reduce the risk of a catastrophic dust explosion that could compromise your entire facility. However, now that dust is contained to the system, proper mitigation of explosion hazards for these systems is imperative. Installing explosion protection equipment such as explosion relief venting, suppression, and/or isolation on equipment that handles combustible dust will further reduce the risk of injury or loss of assets. An example of typical equipment to focus mitigation efforts on includes dust collectors, cyclones, silos and spray dyers. The need for protection of industrial equipment is determined through the presence of sufficient quantities or dust, credible ignition sources, and credible dispersion mechanisms.

The Onus is on You

NFPA 652关于可燃灰尘基本面的标准专门指出,所有者/操作员负责表征其设施中可燃材料,从而识别与这些材料相关的可燃粉尘危害,减轻已识别的危害,并将这些危害传达给劳动力。尽管NFPA不是执法机构,但OSHA,消防元帅,建筑检查员和保险承销商确实执行了NFPA标准。

因此,从安全角度来看,遵守NFPA不仅有意义 - 这些理事机构可以期望。材料的表征是确定您是否有可燃灰尘的第一步。这可以通过创建粉末状材料的清单和识别可燃且不属于的材料来实现。对您的材料的文献搜索可用于识别已知的可燃物。

However, your most concrete evidence of combustible versus non-combustible will be generated through laboratory experiments conducted on representative samples of your materials.

可以使用每NFPA 652进行灰尘危害分析(DHA),以识别设施中存在的可燃灰尘危害。本质上,DHA是对处理或包含可燃灰尘的每件设备和建筑物的有记录的系统评估,以识别这些危害的存在。适当的DHA将审查用于管理这些危害的当前行政和工程控制,并提供建议缓解不安全条件。通过单击下面的图像来查看FAI对DHA的三个步骤方法。 FAI's 3 Step Approach to DHA

Topics:Combustible dust,fugitive dust,DHA,NFPA 551

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